Pneumatechnique’s aim was to find ways to lower both overheads and operational costs. One of the main issues the company faced was the underemployment of its highly skilled labour force. This had become obvious during an evaluation of work practices that considered how it was meeting customer demand, and how the company in turn made demands on production as an ‘internal customer’.
“The interesting point is, that in conducting the review, we became commercially aware of the overheads and the opportunity costs inherent in our working practices and where savings could be made,” said Jim Venters, Managing Director of Pneumatechnique. “There is no advantage in employing a highly qualified workforce to do basic tasks like drilling holes, which is what was happening.”
Following a detailed assessment and recommendations made by Rittal’s expert team, the decision was taken by Pneumatechnique to install a Rittal Automation Perforex CNC machine.
RITTAL AUTOMATION PERFOREX CNC
Rittal’s team was able to advise on both the benefits that would be realised by installing the system, and also the potential limitations. It was quickly identified that the capital expenditure could clearly be outweighed by the cost savings and the Perforex installation became a ‘no-brainer’ as part of the investment project.
Adam Wilson, Production Manager at Pneumatechnique, commented, “The Perforex System has improved the quality, consistency and speed of our output, which has obviously been hugely beneficial for customers. A project that was taking four hours can now be completed in just 20 minutes and with a better finish!
“There are many other benefits too. Quality and consistency is guaranteed, and a batch is always the same. Whether it’s one panel or 100, we are confident every single one will be identical.
“Specials and one-offs can now be delivered as standard, providing options and flexibility to the customer – and we can now do it all in-house for them in one operation. Our productivity improves the delivery timescale not just to the customer, but to us as an internal customer too.
“This project has seen a lot of investment not only in money but in time; it has involved a great deal of hard work. The final result is an excellent fit for us and we are now offering customers something they can’t do.”
Commenting on future expansion, Adam said, “The Perforex system has opened up a number of new routes to market. What’s more, this system looks like it will offer us the opportunity to go way beyond the targets we have set for it.”